220. 221. Whatever It Takes.

“I hear loud banging from your boat…are you trapped? Do you need rescuing?”

It’s so nice to live in a neighborhood with people who care.  I was taking my evening constitutional along the Foss Waterway when I received that text from one of our neighbors in the marina. Mike was alone on Galapagos. Was he imprisoned and struggling to free himself against dastardly criminals? Not this time. The sound she heard was the one that a small sledge hammer makes when it hits thick fiberglass below the waterline. Sound travels well by water and Mike was in full demolition mode while I was gone. In spite of how it sounded, he was not actually destroying the hull. It’s simply this: we’re back to boat projects.  It’s not enough to actually live on a sailboat. We need to be working on it as well. It’s been a nice break during the holidays but fun time is over for now.

Just look at this useless bottom shelf.

Mike was giddy with excitement when we moved aboard. He couldn’t wait to get up at 5:00 in the blessed AM, walk to the train, work a full and boing day analyzing airplane data, reverse the commute, then come home and start working on the boat. His pleasure is sometimes my pain, but I still don’t know where he gets the energy for this. It was with a certain amount of glee that he began our current demolition job. I say ‘our’ only because I get to watch, hand him the shop vac, and then I will get to do much of the finish work. Mostly at this point I praise his efforts and manliness when he is destroying things.

On the short list has been a desire to remove these huge fresh water foot pump enclosures from beneath each sink. They exist, right there in the middle of the easiest-to-reach storage space, should you want to have fresh water in the tap without using electricity. We understand the desire to be able to circumvent the electrical pump system should it break down, and we’ll be putting a hand pump at the sink in the galley during that coming refit. (We will also be carrying extra water in jugs, because that’s how I roll to appease my Amy G. Dala.) Our boat was built in 1974, a time when people had fewer choices in terms of creating their own electricity on their vessels. These foot pumps would have been necessary while at anchor back in the dark ages of my highschool years.

Now we have solar panels that crank out the amps, and pumps that draw very little power. The water to these foot pumps has been turned off for so long that the valve to turn it back on is almost frozen in place. To try to turn this valve will be to break this valve. That’s how much the foot pumps have been used.  Every time I go to put something away underneath a sink I’ve been irritated by these ungainly fiberglass housings. Why did they need to be so darned big? Seems Demolition Mike was irritated, too, so out came the tools of destruction.

One thing about our 1974 boat: everything is built hell for stout. Those Greeks really knew how to build boats to last. Mike had to power through close to an inch of fiberglass and heavy mahogany plywood. His tools of choice: the handy Ryobi multi-tool with flush cutting blade, a bottle jack for putting pressure on the cut pieces, a small sledge hammer for when the pieces fail to yield to the bottle jack, a pry bar, shop vac, and extra batteries for the power tools.

It felt a bit like sacrilege to remove such well built equipment. The original  pump, made in France,  was plenty corroded on the bottom, but it would probably still work if cleaned up. There are no moving parts. Just a seal to create a vacuum. The stainless fittings, however, are now a permanent part of this unit as the marriage of dissimilar metals put together has taken hold and they have become one.

I think it literally causes Mike pain to throw equipment like this out. We’ll probably put this on the free pile in case some soul is in need of an extra boat project.

These cabinets will finish out nicely and the extra, easy to reach, storage will be welcome. We can store a ton of toilet paper here! Or big bottles of vinegar and stuff. So excited! It’s the little things that bring joy.

Oh yes, we know those hoses need replacing. It’s on the list. We’re not very happy about it because it’s going to be a right pain in the butt considering where the thru hull is located.

Another small project has been replacing light fixtures. Why have only one project when you can have multiples? We live in a world of plenty. The boat came with several boxes of replacement bulbs for all the various types of light fixtures on board. We have incandescent lights, florescent lights, and halogen lights. They are all taking up too many precious amps, and there are too many different kinds of bulbs, some of which may be obsolete for all we know. Many of the fixtures have seen better days, like the sconces in our main cabin. The plastic shades are cracked and even more yellow than they should be due to age. So even though they work fine, we’re switching them out to these new ones with LEDs.

We found a nice source of attractive LED light fixtures on Amazon and ordered some to test out. We are quite pleased with both the quality of the construction and the quality of the light, especially for the price. Of course, we are not talking ‘marine’ lighting here. But when you consider that the light will last for at least 50,000 hours and there are no bulbs to replace, this is a bargain for us. Mike was sold on the amp draw: just .24 amps. Does that mean I get to use my milk frother while at anchor? Since we have extra amps and all…

We’re replacing some of the reading lights in the cabins with these little fixtures below.  They are smaller than they look but they put out good quality light that is the right color. I avoided LEDs in the past because the light was always too far on the blue spectrum for me and I didn’t like it. Blue light can be agitating. The technology has caught up and by choosing a warm white color we’ve been entirely pleased.

In addition, we tried these nifty little LED bulbs that work with our incandescent fixtures as they are also size ‘e27’, referring to the screw base. The quality of the light is very good, and they look like a regular bulb. We chose the warm white bulb and are quite happy with the results although they are very bright. We may see if this brand has some that put out a little less light. But this ‘win’ means we get to keep the fixtures we already have in the aft cabin.

I have a couple of larger projects on my list that I’m seriously procrastinating on. One involves paint and one involves that aft cabin. I’d like to tell you more but it’s making me tired to think about them.

For your amusement:

[vsw id=”La8yBDhj34c” source=”youtube” width=”425″ height=”344″ autoplay=”no”]

 

Cockpit Cushion Toppers: A Cheap and Easy Boat Trick

Regular readers will recall that we recently had new mattresses made for our aft cabin. Part of that remodel was the purchase of some rather expensive latex foam toppers for the berths. These came at a cost of $570 for the space. That’s not an insignificant cost, even though it was completely worth every single penny. As every boat owner knows, boat beds do not come in regular sizes like your earthbound beds. Therefore, in order to get what you need, you frequently have to cut to fit. And you know what that means.  That’s right. That means extra material. Extra EXPENSIVE material!

That nice 3″ latex foam. We still love it.

When we picked up our new mattresses we were blessed to receive all of the extra pieces of latex foam, neatly stuffed down into large plastic bags. I was going to toss them, but being the cheap and easy boat trick queen, I just couldn’t bring myself to do it. I don’t like to throw away perfectly good materials that I might put to use. So I kept them and waited for an idea to pop into my head. And it did.

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Let’s build some rectangles!

Galapagos has a great cockpit. We love it. But one of the things that I’ve wanted to improve is the napability of the two longest sides. They are long enough to lie down on (one of the absolute requirements for us in a boat, being the famous sleepers that we are), but the hard Bottomsider-style cushions that came with the boat are dead uncomfortable. I decided to see if I had enough latex foam to make cushion toppers for them.

After measuring the sides, I lay the foam pieces out on some plastic up in our workshop/storage space at the marina. Supplied with Elmer’s spray glue and a healthy love of puzzles, I began piecing the foam together to make the long, thin rectangles required. I glued the seams as firmly as possible and then let them sit for a day to cure. Although I had the garage door open for all the gluing, I cannot swear that I didn’t lose a few brain cells to that spray. Do make sure you have good ventilation with that stuff. I trimmed the uneven ends with large scissors, making several cuts from the top down. Sure, I have an electric knife, the tool of choice for this job. It’s at  home. Not at the marina. Scissors worked just fine. We’re not building the Parthenon here. p1100501

As I did with the new cushions in the v-berth and aft cabin, I decided I wanted to protect these with that PUL fabric I used to keep water from soaking into the foam. This also makes coverings easy to take off and put back on.  Once again, I used the handy 40% off coupon Hobby Lobby has each week.

My only concern here is that there really are a lot of glued seams on these. It is possible that the glue will not hold up in the heat of Mexico and beyond. If that happens, though, I will still have all the other materials all set up to pop the latex out and replace it with foam all in one piece. The PUL fabric has a lot of stretch to it so it can be pulled tightly around the latex. It supports the seams in the foam as well as making the whole thing waterproof. The extra support makes it less likely that we’ll experience a total fail just from moving the cushions around.

Neatly covered in waterproof fabric.

Neatly covered in waterproof fabric, ready for canvas.

To ‘upholster’ these, I wanted outdoor canvas that was water and UV resistant. Since it’s fall, this is a good time to look for summer fabric in the clearance section of Joanne Fabrics. I made a beeline for the clearance bin and found some perfect yellow canvas for $3.50/yard. Done! I actually bought extra of this because I liked it and it was such an excellent price. Retail on this canvas is $29.99/yard. As if I would ever pay that much.

The sewing was straight forward; not exactly my favorite kind of sewing but at least with this project my machine doesn’t protest. I cut two rectangles, some sides, then sewed them together.

Cheerful and comfortable!

Cheerful and comfortable!

These are just the ticket in the cockpit for sitting or laying around at anchor. While underway they can be stored along the sides in the v-berth, or even in the aft cabin, just tucked under the shelf, which will hold them in place. They are a cheap and cheerful addition to the comforts of home on board Galapagos.

Cost Breakdown:

Latex foam – 0 because it was leftover from another project, destined to be thrown out

PUL fabric – 4 yards, 40% off – $31.20

Yellow Canvas – 4 yards at $3.50/yd – $14.00

Yellow thread – $3.00

Total cost: $48.20 plus tax. Win!

Stored in the v berth with Patrick.

Stored in the v berth with Patrick.

 

Win or Lose, It’s A Cheap Boat Trick

Tis the season. Or almost. Our transitional Northwest Weather is upon us once again and you know what that means: Rain. Yes, we all better get ready for winter and the wet it brings.

Snug inside the canvas enclosure.

One of the best things about Galapagos is our dandy cockpit with the nice hard dodger. It really extends the space for outdoor living. When we bought the boat it came with an old but still serviceable canvas enclosure. Someone put down some serious money on this thing and when it was new, I’ll bet it was hell for stout. Over the many years, however, the UV has taken its toll, and it has shrunk up a little, meaning that the panels are about an inch too small on the sides now. Stretching them to fit means they must be wet down, and even then, my hands cannot handle the task. Those snaps are too far apart and it’s already beginning to tear in many places.

We need the enclosure during the winter. It does a great job of keeping the cockpit dry, which will helps us keep wet foul weather gear out of the boat interior. It also helps contain heat. The cockpit becomes like a little sunroom, minus the sun on a normal day in winter. But once the enclosure is set, getting in and out of the cockpit is a PITA. You have to unsnap, squeeze inside then try to re-snap, which isn’t going to happen. We usually just leave the panel corner flapping around. And that doesn’t do much good with rain. Something had to be done.

At anchor in the Gulf Islands. She has the rear part of the enclosure attached.

We kept thinking we’d get a new canvas enclosure, but sheesh! $$$$. Also… Mexico. Are we really going to use this particular kind of enclosure once we are south of the cold and wet? Wouldn’t a more lightweight one be better, preferably with screens? We decided that a new enclosure was not on the ‘need’ list. We can wait until we are down south and then see what we actually need.  But what about this winter? I kept looking at that pile of canvas in the storage unit and thinking ‘I could do this myself’. When Mike, looking tired, asked me how much he would need to pay me to NOT take that on, I should have listened rather than feeling challenged. Really, sometimes you’d think he’d know better.

When designing a cheap boat trick, it’s important to keep in mind the goals. In this case the goals were easy: keep the rain out, keep more light in, make it easy to deploy, and do it myself. You’ll notice that one of my usual goals, attractiveness, didn’t make the cut. Good thing, too.

I went to the Canvas Shop in Olympia and took one of the old panels with me. Discussing our needs with the owner there, we decided that since I needed to get only 1 season out of the thing,  I could make do with heavy rolled clear plastic and marine grade canvas. This was something my sewing machine and skill level would be able to handle. $83 later I left the shop with ideas forming in my brain.

I would repurpose the attachment system at the top of the panel because that still worked well. It’s a heavy bolt rope that feeds into an aluminum channel on the hard dodger. I would remove the bolt rope from the old panel, preserving the panel as well as possible just in case I needed it later.

Bolt rope attachment system. Still works great.

Bolt rope attachment system. Still works great.

This past weekend I decided to dive into the project. It was, in a word, irritating.  On the whole it was a dissatisfying project from start to finish, but at the end, I have something that MIGHT last the season. And the goals of being easy to deploy and getting more light into the space are met. My home economics teacher would hang her head in shame at the stitching, but this project pushed my little Brother Runway to its limit.

For all you folks eager to take this project on, here is my hard learning: Hire someone. That plastic is the devil. The needle will go through easily enough, but it would have been made much easier if I had a LARGE workspace where the stuff could lie flat. This is because as the plastic tries to drape over the machine and hang down, it grabs onto everything in sight, keeping it from feeding through the machine smoothly. I was seriously cursing before the first edge was complete.p1100434

In addition I’m sure there is some trick of the trade for keeping the canvas edging in position on the plastic while you sew, but since I’m not in the trade I don’t know what it is. Maybe there is something on Youtube. You do the Google, because I’ve decided I’m making only one of these, not two.

Know what else would have made this easier? Hiring someone else. OK, no really, an industrial sewing machine like a Sailrite, with a walking foot. If I were to post this project on the Sewing On Boats Facebook page, I would get a lot of very annoying comments about how I should just buy a Sailrite, all from people who are part of the cult-like following those machines have, and all from people who are not privy to my bank account. Know why I don’t have one? Because I’d rather spend the money on something else. I’m not ready to commit to doing canvas work, even though I seem to be doing just that. If I spend that money on a sewing machine, someone is going to be expected to use it and I’m probably that person. If one fell from the sky, I’d take it, but until that happens, I have many other things to buy that I’m going to use every day, like a new sail track system for that main sail. Some of us have to prioritize.

Finally in place. Just don't look too closely at the handiwork.

Finally in place. Just don’t look too closely at the handiwork.

So what will we do about the rest of the cockpit? I will put the old canvas cover up and get it situated somehow, repairing by hand places that are coming apart due to UV exposure. We only need one more season out of the thing, and we will just have to go in and out of the cockpit through the port side. This project, while cheap and tricky, just barely comes in over the finish line as a win. Hey maybe I will get to that peeling teak during our next sun break.

This drain stood way proud of the deck. Water never drained there. It was a problem.

This drain stood way proud of the deck. Water never drained there. It was a problem.

On a more positive note, Mike took out that deck drain that was standing proud of the surface, keeping water from draining correctly on the port side. Whee! I can’t tell you how excited I was to see streams of water disappearing from the deck. I still dislike the design, preferring to have water drain directly overboard through scuppers on the side rather than down into the boat and then out the bottom. Some day we will have those redesigned and those holes in the bottom of the boat filled in. But until then, this is so much better!

Much better!

Much better!

And as a follow up on this post, we heard from a previous owner of Galapagos who reads our blog and communicates with us about her history and the things he did to improve he. He added that lovely hard dodger and had some words of wisdom for us.

“Looks great !!! Wow what great work. However!!! First of all those side curtains were a godsend at sea when stormy weather or just cold wind made it uncomfortable to be on watch. Spend the money on those to make sure they are the best. As far as screened curtains I had a full set made for the no-Seeums that bugged … Pardon the pun …. Us on the South Pacific and the masses of flys in the sea of Cortez. Did we use them??? No …. dispute being able to kill up to 5 flys with one swat in Mexico we decided that the air flow and light cooling exchange it provided in 100 plus heat was more important than the lack of bugs. Spend the money on weather rain and wind resistant canvas and forget the screen stuff. It should be still on the boat or maybe the previous owners saw the light and sold it or gave it to some unsuspecting cruiser for a cold beer. Those canvas side and rear curtains were the best after two tries and one canvas curtain maker running for his life after me kicking him off the boat and threatening him with close to death if he ever set foot on my boat or considered suing me for lack of payment. The hard dodger was designed by one of Bill Garden’s staff and myself and built to exacting standards by Philbrooks in Sidney to the tune of $32,000 ….later reduced to $20,000 after a bit of angry discussion between us. Enjoy it !! It is solid teak and probably now worth more than the whole boat.
I sure hope I get to see you and all the great things you have done before you head south… I loved that boat more than you will ever know.
Cheers
Derek”

 

It’s so lovely to be able to get some history from Derek and we, too, have found those side panels to be worth the effort required to use them. We plan to have the whole thing redone in Mexico where we might be able to afford to have it done for much less than it would cost us here.