Dreams Really Do Come True

To all my Boeing friends and colleagues,

You might think the title of today’s post is just some sentimental drivel as I say farewell to all of you after twenty years of faithful (mostly) service. This would be incorrect. In 2002 I said these exact words to a man who showed up at my hotel room door, dressed only in a towel. This man, in fact:

Michael and Chris enjoying a pic-a-nic on Lake Washington. I’m sure we were also thinking weighty thoughts about how to increase Boeing’s shareholder value at the time.

I’ll leave that to your lurid imaginations. Or, if you you know Chris, ask him to tell you the story. I count it as one of my signature achievements in this life.

But I digress, as usual.  On May 4th I will spend my last day working at Boeing.  After twenty plus years with the company it is a bittersweet goodbye to so many people who have enriched my life.

One of the best teams at Boeing Capital. Bruce , in the lower right hand corner, is the kind of leader Boeing needs more of. Jon , in the fetching salmon shirt, says we can do laundry at his casita in Loreto ($500 a load). Chris , wearing a tie instead of a bath towel for this photo, is now the lead developer at BCC. Murli, in green, is the only one who understood the math behind the code we created.

It is easy, perhaps even commonplace, to bludgeon huge corporations like Boeing.  I’ve certainly done my fair share of bitching and moaning about the petty bureaucracy, misanthropic executives and other forms of corporate pathology at Boeing and any other large business.

Some of the gang from Boeing Capital at the Whistle Stop in Renton.

But I can tell you that in spite of those frustrations, my time at Boeing has generally been spent in the company of many kind, generous, and smart (really smart) people. Without exception, my managers have been understanding of family commitments and have encouraged my education and professional advancement.  My co-workers have become friends and confidants. When you spend half of your waking hours with the same clowns for a few years, they start to grow on you.

Some of the gang in Structures Instrumentation. The guy with the comely ankles hired me into the company. Clearly his fashion sense wasn’t his only blind spot.

So thank you, Boeing, for twenty good years.  When I consider what I and my family have gained, twenty years of my time seems like a pretty good deal. We have put two children through private school and college debt free. Our medical insurance has covered more than one serious accident and illness. And I actually have a pension and retirement plans upon which to launch this next great adventure.

The IT crew from Auburn’s Emergent Manufacturing Facility.

The Auburn gang thoughtfully decorated my bike for my birthday.

Multitasking during a pressure test sometime around 1998.

 

And thank you to all my friends and colleagues, past and present who have made a giant corporation something much more personal.  Together, in ways large and small, we have created products that have transformed our world. Plus, we had a few laughs along the way. I think that’s something we can all be proud of.

When I was a young geek. Like the pocket protector?

The Mysterious Case of the Sulphurous Smell

When we bought Galapagos almost three years ago, she came with a lot of things. She came with great equipment, generous storage, a lovely salon, and a world class cockpit and hard dodger. She also came with an unfortunate smell. This was the kind of smell that caused people to turn up noses, look around for the offending issue, and to then look at us in that way that people do when their basic manners keep them from expressing their complete disgust.  Boat people know that boats have smells and accept a certain level of stink as just part of the lovely experience. This smell, however, was beyond the pale.

Looking happy to get those old hydraulic lines out. Were they responsible for the terrible smell? They were not.

Although the smell has always been there, we didn’t exactly put up with this smell so much as fail to locate its source. From the first day we bought her we were both busy doing things that make an old boat smell better. We pulled all the old head hoses out and replaced them with pvc. We cleaned out the bilge, sterilized it, and painted it before the new engine went in. Recently Mike pulled the old hydraulic steering lines which we are sure had a small leak somewhere and replaced with with fancy new lines, keeping stinky steering fluid out of the bilge. We re-cleaned the bilge. We have replaced old cushions with new.  And still, that smell remained. We’d think we had it licked, and we’d come down the next day, do a ‘smell report’, and find ourselves back where we started.

Clearly we needed a detective with a sensitive nose. Ordinarily I would call on Nancy Drew and her sidekicks Bess and George. I’m almost 100% positive that Bess has a bloodhound’s nose since she’s so sensitive in every other way. Between George’s athletic abilities getting into tight boat spaces, Nancy’s superior brain power, and Bess’ nose, they probably could have saved us loads of embarrassment. Alas, they have been busy over on my friend Ellen’s blog, solving the Case of the Missing Anchor. It was up to investigators Mike and Melissa to locate and neutralize the source of this smell.

This is the junction of the galley and the workshop, the area in question.

Let’s start with the clues:

One: It was not the head. Really. It wasn’t. Most people think if a boat has a bad smell, it must be coming from the boat toilet. In our case, that just wasn’t it. Our head does not smell. Even though the vented loop goes through the engine room, much to Mike’s annoyance,  you can put your nose right on it and it does not smell. The cabinet where the tank is stored does not smell, either.

Two: It was ephemeral. That’s right, I was beginning to believe that the smell was actually a disgruntled spirit on the boat attempting to call attention to himself. It came and went in a way that made it very hard to pin down. Could it depend on wind direction? Temperature?

Three: It seemed to get concentrated in the cockpit, especially if the boat had been closed up overnight. When we approached the boat, which we do from the port side, we could begin to smell it. When we entered the cockpit, it seemed to be concentrated there until we opened the windows to allow air to flow through. Then you could still smell it but not nearly as strongly.

Four: When we would open the companionway cover, and stick our head down in the cabin, we could smell it but it would shortly dissipate after air was let into the cabin. We could smell it below but it was not as heavy, and mixed with the normal diesel smells from the engine room, it was hard to pin down the location. It was not present in the salon or the forward cabin.  Nor was it present on the starboard side of the boat where the holding tank is located. The aft cabin sometimes had a whiff of it but you can also smell the engine room there. FYI, our boat lists slightly to port. Water will collect on the port side of the boat.

Five: It seemed worse during warm weather.

We want to be the boat with the fun cockpit, not the smelly cockpit. With Tate and Dani McDaniel and John Miller. Great times.

We began asking anyone who was friendly enough to come on board to tell us what they thought it was. After we got over the basic, ‘It’s the head.’ response and people paid more attention, everyone described the smell as ‘sulfurous’. It wasn’t the kind of sulphur you smell when you strike a match, but rather the kind you smell with hydrogen sulphide; kind of a rotten egg smell, but not quite. Still, enough people said ‘sulphur’ as they wrinkled their noses that we knew it was probably either electrical or organic. Mike ruled out the batteries and the anode in the hot water heater. The bilge is squeaky clean right now. You can stick your head down there and you won’t get that sulphur smell. You’ll get the smell of old fiberglass with only a slight whiff of eu de bilge.

Finally last week one of my clients who is sensitive to lots of things, including but not limited to people’s auric fields, ghostly visitors, etc, came on board for a coaching session. Turns out, her nose is awesome. Soon as she stepped into the cockpit she crinkled her sensitive little nose, and said, ‘What’s that sulfurous smell?’.  Ahhhh. A ‘smells detective’ had dropped into my very lap.

Knowing a good resource when I stumble upon it, I engaged with her in that most primitive way: through the sense of smell. ‘Wander around the boat!’, I said, quivering hopefully. ‘Tell me what you smell and where you smell it!’, I said, opening the doors to the engine room. “Follow your sweet little nose directly to the source!”. I was positively expansive in my opening of cabinet doors.

She closed her eyes and sniffed, walking slowly on the port side of the boat, turning her head this way and that, stooping to investigate a space. She stuck her head in the engine room. ‘That’s just diesel.’, she said, dismissively. Standing in the area of the galley by the fridge, she spread her arms wide and declared the smell to be emanating from that specific area. We had our session, then retired to the cockpit to sniff further.

Just a really pretty little boat on the Foss Waterway. I can’t take a photo of the bad smell.

As an interesting aside, this person also sees a ghost on our boat. Apparently his name is Thomas. Fine by me. He seems a friendly sort and we may be able to use him on those long night passages where we get sleep deprived. Corporeal or no, I’ll take all the help we can get. During our session her eyes kept darting toward the port side of the boat. Upon my inquiry of what she was seeing there, she described a dark shadow in the air and asked if I saw it. Usually it’s Thomas she would be seeing, but this time it wasn’t. Well, I have to say that I did not see it, but then I don’t have the level of ‘gift’ that she does. Sulphur. Dark shadowy stuff. Brings up some pretty archetypal images, no? I wondered if she was seeing the smell visually.  (Note: my client is not a weirdo. She is a professional woman who is intelligent and fun but sees many things other people do not. That’s sometimes a burden for her. I’ve known her for many years.)

Following her nose into the cockpit and then off the boat, she turned and confirmed that yes, the smell was coming from somewhere in the vicinity of the mid-port side of the boat and it was organic in nature. I thanked her nose for its service, said farewell,  and stood staring at that side of the boat.

What could it possibly be? There is nothing ‘organic’ on that side of the boat. The fridge is fairly new and doesn’t leak. The cabinets in the galley do not smell. There was no plumbing on that side except for the deck drains. The grey cells began firing. The deck drains. That one deck drain that stood proud of the deck surface where no water would flow down into it; keeping it rinsed clean. What if?

I leaned in, put my nose close and gave a big sniff. Bingo! Disgusting sulfurous smell! Maybe we had our culprit! And thus, that deck drain was taken out and replaced that very day. Afterward I mixed up some baking soda solution, took the hose and flushed fresh water down the drain, then followed up with the baking soda and water.

The next day I came to the boat and there was no smell. I stuck my nose in the drain and sniffed. It smelled fresh and just fine. Today is day three and still, no smell.

The starboard side of the boat where the head tank is located. No smell here. Thank goodness.

Time will tell if we have solved this case, but the prospects are good. We’ve never gone three days without smelling the thing. My hypothesis is that with the drain standing too high above the deck to do any good, organic material could still fall down into it, but would never be rinsed out. Likewise, some small creature could have gone up into the thru hull and died, then with no water coming in, his remains would have….remained. Seawater will be in the drain up to a certain point, and unless the drain is rinsed regularly, bacteria will grow and smell putrid, just as salt water standing in your holding tank hoses will putrify and smell bad.

Hydrogen sulfide is heavier than air, so it’s going to waft slowly. Our boat is almost always pointed into the wind in this marina, and the deck drain is slightly in front and to port of the cockpit entrance. The gas could easily get concentrated in the cockpit where it would have no way to dissipate and would then be drawn down into the cabin by way of the companionway door.  Hydrogen sulfide gas is detectable to the nose in very small quantities.  In large quantities it is dangerous. But ours was less danger than stink.

We’ve stuck our noses in every other drain on board, including the cockpit drains, and they are all fine. That’s the only one that smelled bad. So we are really hopeful that this is it.

Next time my client comes on board, I’m going to ask her about that dark patch in the air. Is it gone?  If not, I’m going to need to hire myself a ghost buster.

 

Windlass Locker Refit: Epoxy is Your Friend

When we bought Galapagos we were kind of enthralled with our Lofrans electric windlass. It’s a love affair that continues to this day and because we love her, we want her to live in a nice place. Long ago we noticed that her locker on the foredeck had seen better days. It looked to me like there was wood rot underneath her foot switches and a couple of times when we pulled up anchor, Mike saw the floor of the locker move a little bit. This gave us pause.

So it came to pass that we decided we better get to it and refurbish that part of the boat. This has been one of those projects that takes much longer than you’d like, simply because there are a lot more parts to it than you think, and because Mike still works for a living. That leaves the weekends. And me.

Mike pulled the windlass off and carried her home to take her apart and make sure all of her parts were shiny and new looking and give her a general going over. He can write about that part soon. The windlass has always worked great and we want to keep it that way considering that pulling up anchor by hand on this boat, even given the hand ‘crank’ we can use, would cost a lot in terms of energy, time, and effort. Whatever needs to be done to keep this windlass in good shape is time and money well spent.

When we examined the wood under the switches it was clear that there was not only rot, but that there was a lot of it. If it were not for the fact that this entire locker is hell for stout, we would have had a bigger job on our hands. The wood in this area is about 10” thick meaning you can have a lot of rot before things start getting serious. That also means that after I removed all the rotted wood, we still had plenty to work with. We decided we did not need to remove the entire floor (thank you, gods of windlass lockers!) and that we could fix the area with a series of epoxies, from the liquid kind that soaks into wood to give it new structure, to the kind you smear on like wood putty.

After drilling holes all over the place to make sure we found all the rot, and a good thing we did, too because water came out of some of the holes, we waited as everything dried out in the hot summer sun. Then, over a week or so we mixed batch after batch of System Three End Rot liquid epoxy and their wood putty version called Sculp Wood. When we ran out of the End Rot stuff, we used the straight System Three liquid resin epoxy. We poured the liquid stuff down into the holes and let it seep into the surrounding wood on the topside. When that was cured, we poured in more. We added fiberglass fibers to thicken the paste and troweled it onto the inside of the locker from below, filling in gaps left by the wood we removed. It was a long process that involved a lot of boat yoga, waiting, and sanding in close quarters.

You may be wondering how rot got involved with this windlass locker in the first place. Two reasons became apparent. Let the first reason be a cautionary tale about being sure you are bedding your screws with butyl tape or the equivalent if they are going to be exposed to water. On our two foot switches, the screws holding one switch onto the wood were bedded with something that protected them from water. The screws on the other side were not. So one side had rusty screws, proving that water was ingressing in that area. The wood around that switch was where the rot started and it spread from there. Of course, it’s probably been 20 years or more since those switches were installed. Let’s keep things in perspective here.

Second, the drainage in this locker was poorly designed in our opinion. I don’t know about you, but I don’t think that drains that are above the level where water stands make sense. Think about it. In your sink, the drain is installed slightly lower than the bottom of the sink. That’s because water runs…..down. Not up. So a drain that stands proud of the surface will never, due to the laws of the physical universe, drain all the water out. Standing water is a bad thing, especially if it is close to electric switches installed with unbedded screws. Voila, rot.

So Mike decided to redesign the drains making them much simpler, and making them drain correctly. You know how when people are married for a long time they start thinking alike? We both came up with the exact same idea independent of each other. When that happens, it’s a go. So instead of reinstalling the drains as they were, he filled in the hole where they would be set, cut off the top of the drain that was too high, then drilled out an area and epoxied the drain directly into the hole. Then he attached the hose. It’s not going anywhere and it drains really well now. Plus with all that epoxy the wood will stay protected long after we’re dead. We are considering this simple solution for some other areas of the boat.

When all the epoxy was cured, he sanded everything smooth on top and on bottom. I followed behind him with two coats of bilgecoat, since this area is protected from UV rays unless the locker is open. Although I didn’t bother with a photo yet, the inside of the locker has a nice smooth ‘ceiling’ now. Our windlass will be much happier in her newly refurbished digs. And we have a locker that will see another 25 years in good shape. Stay tuned for part two, where Mike fills you in on the insides of the windlass. Or something like that.